Description
General Information
EXACTA-5000 ESL series packaging machine is an universal packaging machine for milk pasteurized milk products, like liquid milk and sour milk products.
EXACTA-5000 ESL is a double line machine which is designed for filling and packaging of liquid and viscous dairy products into pillow bag.
The machine allows you to work as with films with phototag, as well as without it.
This machine belongs to a new generation of packaging machines and provides uninterrupted and reliable operation.
There are two independent sections in the machine (one of them can work when second one is turned off).
EXACTA series machine from SMF is ideal for the packaging of :
- sterilized milk
- UHT milk
- flavored milk
- sour cream
- yogurt
- kefir
- oil
Key Features
FILM UNWINDER DEVICE
- Controlled unwinding with engine
- Film cutter
- Constant tension films
- Film end sensor
FORMATION, FILLING AND SEALING THE PACKAGE
- Special collar for film folding
- Film forming device around the filling pipe
- The vertical sealing device forms a sleeve
- Film advance controlled by servomotor
- Device for horizontal seam sealing and bag cutting
- The filled package may be transferred by the conveyor
DISPENSER AND CIP
- Using UV lamp to clean the film
- Pipe-in-pipe device for dosing and CIP with water and chemical solution
- Valves for dividing dosing flows
- The unwinding unit and the electrical part have been moved out of the high humidity zone. Sealed design of the machine allows for safe washing
Unit Description
Standard Construction
- All structural elements are mounted on a single frame made of AISI 304 stainless steel. All parts in contact with the product are made of AISI 316 L stainless steel.
- External panels are made of AISI 304 stainless steel.
- The bagging and filling areas are covered with plexiglass doors, which gives full visual control.
Knots and mechanisms
- The unwinding of the film is provided by a rubberized motor-driven roller, and is controlled by inductive sensors.
- Individual film feed servo motor for each sleeve. Designed to control the number of revolutions of the feed rollers by means of a programmable logic controller.
- UV lamp on each sleeve for film processing.
- Flow meter with 2 valves.
The machine consists of:
EXACTA-5000 film unwinder device
The unwinding of the film is provided by a rubberized motor-driven roller, and is controlled by inductive sensors.
Formation, filling and sealing the package
- Special collar for film folding
- Film forming device around the filling pipe
- The vertical sealing device forms a sleeve
- Film advance controlled by servomotor
- Device for horizontal seam sealing and bag cutting
- The filled package may be transferred by the conveyor
Sleeve forming unit
- Stainless steel
- Two guides (“collar” with flaps) and an adjusting device
- Film unwinding and motion control system
Vertical sealing unit
- A heating element
- Teflon strip
- Pneumatic drive
Horizontal sealing unit
- A heating element
- Teflon strip
- Pneumatic drive
Disinfection with UV lamp
- Using UV lamp to clean the film
- Pipe-in-pipe device for dosing and CIP with water and chemical solution
- Valves for dividing dosing flows
- The unwinding unit and the electrical part have been moved out of the high humidity zone. Sealed design of the machine allows for safe washing
Dosing unit
- Food tank with pressure sensors
- Universal dispenser for liquid and viscous products
- Level sensors
- Valves
- Pneumatic accessories
Control panel based on PLC controller
- Color touch screen in English
- Start and stop buttons
- Operating mode switches AUTO/MANUAL
- Emergency stop button
- Automatically diagnoses and displays alarm conditions on each stream, which helps to eliminate problems in the shortest possible time.
Additional information
| Color | Red |
|---|
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